01
Cement
Raw mix, kiln feed, clinker and cement quality control from the belt to the XRF.
- Cross-belt & air-slide sampling
- Auto Combo preparation
- Robotic laboratories
Sample engineering · Since 1993
InsmartSystems
Sample collection, transportation, preparation and laboratory automation engineered as one continuous quality-control system.
- System
- Robotic sample preparation
- Mode
- Unattended automation
- Output
- XRF / XRD ready specimens
- Since 1993
- 85% sample preparation market share in India
- Exported to 22 countries
- Indigenous robotic laboratories
- Awarded for innovative product design & workmanship
- Hyderabad, India
Customer proof
Trusted where quality cannot be approximate.
Insmart equipment runs in cement, steel, aluminium, copper, coal, power, mining and research laboratories across India, and is exported to 22 countries.
Cement
- UltraTech Cement — 37 plants
- ACC Limited — 17 plants
- Ambuja Cements — 14 plants
- Shree Cement — 9 plants
- The India Cements — 6 plants
- Dalmia Cement (Bharat) — 5 plants
- The Ramco Cements — 5 plants
- J.K. Cement — 5 plants
- Lafarge India — 4 plants
- Heidelberg Cement India — 3 plants
- Chettinad Cement — 3 plants
- JSW Cement — 3 plants
Metals
- Tata Steel
- JSW Steel
- Jindal Steel (JSPL)
- SAIL — BSP, RSP, DSP
- RINL — Vizag
- Essar Steel
- Hindalco
- NALCO
- BALCO
- Vedanta Aluminium
- Hindustan Copper
- Birla Copper
Coal & power
- NTPC
- Mahanadi Coal Fields
- MAHAGENCO
- JSW Energy
- L&T Power
- GMR Chhattisgarh Energy
- Rosa Power
- Maithan Power
- Godavari Power & Ispat
- Utkal Alumina International
Minerals & research
- NMDC
- ONGC
- MOIL — Nagpur, Bhandara, Balaghat
- Hindustan Zinc — Zawar, Dariba, Agucha
- Indian Rare Earths (IREL)
- Geological Survey of India
- Indian Bureau of Mines
- AMD, Dept. of Atomic Energy
- Essel Mining
- SGS
One continuous system
Stage 01 / 06
01
Collect
Representative sampling from process and material streams — cross-belt, clinker, air-slide and auger samplers installed at the point where the material actually moves.
- Cross-belt sampler
- Clinker sampler
- Air-slide sampler
- Auger sampler
- 01Collect
- 02Transport
- 03Prepare
- 04Automate
- 05Analyse
- 06Control
Automation
Remove the variable that is hardest to control.
Manual preparation introduces differences no calibration can correct. Insmart builds automated and robotic preparation systems so the specimen reaching the instrument is produced the same way, every time.
Robotic preparation cells
A robot handles the sample between preparation stations, so the sequence runs the same way on every shift.
Auto Combo systems
Crushing, division, grinding and pressing combined into one integrated machine with a single control interface.
Analytical integration
Prepared specimens are delivered to XRF, XRD or OES instruments with traceable sample identity.
Industries
Different materials. The same discipline.
Each industry brings its own material behaviour, sampling standard and analytical route. The system is configured around them.
02
Metals
Steel, ferro alloys, aluminium and copper — sample preparation matched to OES and XRF routines.
- OES sample preparation
- Milling & polishing
- Turnkey laboratories
03
Coal & power
Coal quality-control systems covering collection, division, crushing and pulverising.
- Mechanical samplers
- Crushers & dividers
- Pulverising mills
04
Minerals & mining
Ore and concentrate preparation, plus beneficiation equipment for laboratory-scale testwork.
- Jaw & roll crushers
- Pulverisers
- Beneficiation equipment
05
Research & academia
Standalone laboratory equipment for institutes, universities and R&D laboratories.
- Presses
- Mills
- Screens & sieve shakers
Equipment
Machines built for one job each.
Sample collection, homogenising, comminution, division and compaction — standalone when needed, integrated when it matters.
Sample collection
Cross-belt clean radial sweep sampler
Automatic sampling of lumpy material directly from a moving conveyor.
Automation
Automated coal sample preparation system
Integrated crushing, division and grinding of coal samples in one sequence.
Comminution
Jaw crusher with in-built sample divider
Primary crushing and representative division combined in a single unit.
Comminution
Jaw crusher
Laboratory jaw crusher for coarse reduction of ores, clinker and coal.
Comminution
Roll crusher
Controlled size reduction with smooth rolls for closely graded product.
Comminution
Toothed roll crusher
Toothed crushing rolls for friable and lumpy feed materials.
Homogenising
Turbo mixer
Homogenising of bulk samples before division and preparation.
Division
Falling stream sample divider
Division of a falling stream into representative sub-samples.
Division
Riffle sample splitter
Classic riffle splitting for repeatable manual sub-sampling.
Division
Rotary sample divider
Rotating collection containers for high-precision sample division.
Heritage
Three decades of engineering the same problem.
Insmart Systems has designed and manufactured sample collection, transportation and preparation equipment for mined materials since 1993, with continuous investment in R&D and its own engineering teams.
- 1993
- Insmart Systems established in Hyderabad, one of India's first industrial hubs.
- 85%
- Share of the Indian sample preparation equipment market.
- 22
- Countries importing Insmart equipment, from Austria and Norway to Peru and Zambia.
- Indigenous
- Robotic sample preparation laboratories developed and built in-house.
Global presence
- Austria
- Bahrain
- Bangladesh
- Bhutan
- England
- Kenya
- Malaysia
- Mali
- Mexico
- Nepal
- Norway
- Oman
- Peru
- Philippines
- Saudi Arabia
- South Korea
- Switzerland
- Thailand
- U.A.E.
- U.S.A.
- West Africa
- Zambia
Next step
Tell us what you sample.
Share the material, the plant point and the analytical instrument. Our engineers will come back with a preparation route — not a product list.